Product Description
After more than a decade working in the fluid filtration industry, we have seen countless customers suffer from invisible iron fines in their liquids-premature pump and valve wear, frequent nozzle clogging, and surface defects on finished products, often with the root cause remaining elusive. The real culprit is the micron-sized ferromagnetic particles suspended in the fluid, which ordinary filter screens simply cannot handle. We developed this Magnetic Liquid Filter precisely to eliminate this "invisible killer" at the source. It incorporates a high-strength neodymium-iron-boron magnetic rod assembly, with a measured surface magnetic flux density consistently above 12,000 Gauss, achieving a single-pass capture rate of over 92% for ferromagnetic particles ≥5μm. Beyond that, we designed a unique S-shaped flow channel that forces the liquid to wind through the Magnetic Liquid Filter, so each particle is attracted to the magnetic rods at least four times-far more efficient than ordinary single-stage magnetic separators. To verify the data, we ran a continuous week-long test in our own workshop: grinding fluid with an iron content of 150ppm passed through the Magnetic Liquid Filter came out with iron content stably below 9ppm, and after 120 hours of continuous operation, the magnetic force decay was less than 1%. This result gives us great confidence, because every unit is spot-checked under simulated working conditions before leaving our factory.


Simple Design Suitable for Various Applications
But performance alone is not enough; we care even more about the actual experience of maintenance personnel. Many filters require removing seven or eight bolts and a special wrench just to clean, which is time-consuming and laborious. Our Magnetic Liquid Filter uses a quick-opening clamp structure that requires no tools-you can loosen the clamp with one hand, pull out the entire magnetic rod assembly together with the support frame, rinse it clean, and put it back in less than 30 seconds. A machine shop at a local valve factory in Wenzhou used to use bag filters and had to stop production for 20 minutes each week to change bags. After switching to our Magnetic Liquid Filter, they now pull out and rinse the rods morning and evening, each time taking just a minute or two, and the best part is they don't have to stop the machine because the bypass valve allows online operation. Their workshop manager calculated that the annual savings in downtime alone were enough to produce over a thousand additional valve bodies. These real-world responses are what make us confident in the structural design of the Magnetic Liquid Filter-not because we are exceptionally clever, but because we work with factories every day and know what "user-friendly" truly means.
Specifications
|
Item |
Parameter |
|
Suitable Media |
Water-based fluids, low-viscosity oils, cutting fluids, emulsions |
|
Magnetic Rod Material |
Neodymium-iron-boron (N42 grade) |
|
Surface Magnetic Flux Density |
≥12,000 Gauss |
|
Filtration Accuracy (Magnetic Particles) |
≥5μm (ferromagnetic) |
|
Operating Temperature |
-20℃ ~ +120℃ |
|
Housing Material |
SUS304 / SUS316L (optional) |
|
Inlet/Outlet Connection |
Flange / Thread / Clamp |
|
Maximum Working Pressure |
1.6MPa |
|
Magnetic Rod Assembly |
Extractable, quick-opening clamp |
Applications
CNC machine tool cutting fluid circulation systems
Magnetic iron removal pretreatment in the food and beverage industry
Removal of iron ions in pharmaceutical fermentation broths
Purification of electroplating solutions and chemical intermediates
Lubricating oil regeneration treatment
Factory Capabilities
Our factory is located in the Wenzhou Economic and Technological Development Zone, covering 1,500 square meters. Although not large in scale, we are fully equipped with CNC lathes, machining centers, automatic welding machines, polishing machines, and other key equipment, with an annual production capacity of about 1-2 million RMB in output value. Our team consists of 15-20 people, with key technical staff averaging over 8 years of experience-many have been with us since the factory was established and know every detail of stainless steel welding and magnetic rod assembly inside out. Although we do not have an independent R&D department, we improve our products every year based on customer feedback. For example, the clamp locking structure of this Magnetic Liquid Filter was optimized last year in response to a request from a Malaysian customer; now the locking torque is reduced by 40% while sealing is even better. We don't try to do everything-we just focus on doing filters well and thoroughly.
Quality Control
We implement strict three-stage quality inspection: raw material spectral analysis and initial magnetic flux measurement of magnetic rods upon incoming goods; 100% weld pickling and passivation and pressure testing after welding; and after final assembly, a 30-minute hold at working pressure to ensure no leakage. Every Magnetic Liquid Filter has a unique serial number, and all inspection data is archived for traceability. We accept third-party inspections at the requester's cost, but our internal first-pass yield has remained above 98% year-round. Last year, we sold over 580 liquid filters of various types, with only 3 returned due to quality issues-a return rate we openly state in our quotations.
After-Sales Service
We promise a 12-month warranty (excluding consumables such as sealing gaskets), but our after-sales service is not just "replace if broken." We assign a dedicated contact person from order confirmation onward, proactively contacting the customer on the 7th day after delivery to confirm installation, and again on the 30th day for a follow-up, recording the amount of impurities collected during the first cleaning of the magnetic rods to determine whether the site conditions match the selected model. If a problem is confirmed to be due to our product quality, we replace the unit free of charge, with shipping costs borne by the customer. In truth, over the past three years, fewer than 5 units have been replaced due to quality issues, so we have full confidence in the reliability of our products.
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