Product Overview
Industrial Basket Filter is a high-performance filtration device designed for removing solid particles, impurities, and contaminants from liquid pipelines. Manufactured from high-quality stainless steel materials, it provides excellent corrosion resistance, mechanical strength, and long-term reliability for demanding industrial applications.
The basket filter adopts a removable filter basket structure, allowing easy cleaning, maintenance, and reuse. During operation, fluid enters the filter housing, passes through the filter basket, and contaminants are trapped inside while clean fluid continues downstream.
With advantages of large filtration capacity, low pressure drop, simple maintenance, and durable construction, industrial basket filters are widely used in chemical processing, petroleum, food & beverage, pharmaceutical, water treatment, and other industrial fluid systems.
Technical Specifications
|
Parameter |
Specification |
|
Product Type |
Industrial Basket Filter / Strainer |
|
Material Options |
SS304 / SS316 / SS316L |
|
Filtration Rating |
10 μm - 3000 μm (Customized) |
|
Connection Type |
Flange (ANSI, DIN, JIS) / Threaded / Customized |
|
Pressure Rating |
Custom engineered to requirement |
|
Operating Temperature |
Custom engineered to requirement |
|
Filter Element |
Perforated plate, wire mesh, or multi-layer mesh basket |
|
Surface Treatment |
Mechanical polish, electrolytic polish, or passivation |
Key Features
High-Efficiency Solid Particle Removal: Effectively removes suspended solids, rust particles, metal debris, sand, and other contaminants from liquid media while maintaining high flow capacity and low pressure loss.
Premium Stainless Steel Construction: Fabricated from SS304, SS316, or SS316L to ensure exceptional corrosion compatibility and robust durability in harsh operating environments.
Easy Cleaning and Maintenance: Features a quick-release cover and a removable, reusable filter basket element that minimizes downtime and lowers overall operating expenses.
Large Dirt Holding Capacity: Engineered with ample internal volume to capture significant amounts of debris, making it ideal for continuous-duty industrial processes.
Working Principle
The industrial basket filter operates through a straightforward mechanical straining process:
Contaminated liquid enters the filter housing through the inlet nozzle.
The fluid flows inward through the stainless steel filter basket.
Solid particles and suspended impurities are securely trapped inside the basket cavity.
Filtered, clean liquid exits the housing through the outlet nozzle.
When differential pressure increases due to accumulated debris, the housing can be isolated, and the basket is easily removed, cleaned, and re-inserted.
Application Industries
Chemical Industry: Processing aggressive solvents, acids, alkalis, and intermediate chemical streams.
Oil & Gas: Protecting critical upstream and downstream pumps, valves, meters, and heat exchangers.
Food & Beverage: Straining viscous liquids, syrups, process water, and ingredient solutions under hygienic standards.
Pharmaceutical: Filtering pure water loops and non-sterile utility process lines.
Water Treatment: Removing suspended solids in municipal and industrial intake or wastewater circuits.
Power Generation: Safeguarding cooling water towers, turbine lubrication systems, and circulation lines.
Material Options
SS304: Standard grade for general industrial applications, offering exceptional structural strength and good corrosion resistance against water, oils, and mild chemicals.
SS316: Enhanced alloy containing molybdenum, providing superior pitting and corrosion resistance ideal for marine and moderate chemical processing.
SS316L: Low-carbon variant designed for high-purity applications, aggressive chemical solutions, and superior resistance to intergranular corrosion after welding.
Product Structure
Filter Housing: Pressure-vessel shell designed to withstand system design pressure and house internal components safely.
Filter Basket: The core separation element, constructed from durable perforated metal screens or reinforced wire mesh.
Cover / Closure Assembly: Quick-opening or bolted lid equipped with high-integrity sealing to provide fast access to the basket.
Inlet and Outlet Nozzles: Engineered flow ports designed for seamless pipeline integration.
Differential Pressure / Vent / Drain Ports: Auxiliary connections for enhanced operational monitoring and maintenance convenience.
Customization Service
We tailor industrial filtration units to meet specific operational metrics. Engineering modifications can accommodate:
- Custom flow rate capacities
- Specific micron retention ratings
- High-pressure or high-temperature structural upgrades
- Specialized flange drillings (ANSI, PN, JIS standards)
- Sanitary or special anti-corrosion internal coatings
Quality Control Procedures
Raw Material Verification: Material test certificates (MTC) reviewed for chemical composition accuracy.
Welding Inspection: Non-destructive examination (NDE) and visual weld checks for structural integrity.
Hydrostatic Pressure Testing: Pressure testing performed at 1.5 times the design working pressure to ensure zero leakage.
Cleanliness & Surface Check: Thorough internal flushing, passivation, and visual verification before crating.
Packaging & Delivery
Secure Crating: Export-grade fumigated wooden crates designed to prevent transit shock and structural damage.
Moisture Protection: Sealed with internal barrier films, desiccant packs, and protective flange covers to block moisture and debris ingress.
Global Shipping Logistics: Coordinated sea and air freight solutions with comprehensive shipping mark labeling.
FAQ
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